Extruding, Forming, Pressing, and Compacting Machine Setters, Operators, and Tenders

Description

Set up, operate, or tend machines, such as glass forming machines, plodder machines, and tuber machines, to shape and form products, such as glassware, food, rubber, soap, brick, tile, clay, wax, tobacco, or cosmetics.

Tasks

  • Adjust machine components to regulate speeds, pressures, and temperatures, and amounts, dimensions, and flow of materials or ingredients.
  • Examine, measure, and weigh materials or products to verify conformance to standards, using measuring devices such as templates, micrometers, or scales.
  • Monitor machine operations and observe lights and gauges in order to detect malfunctions.
  • Press control buttons to activate machinery and equipment.
  • Turn controls to adjust machine functions, such as regulating air pressure, creating vacuums, and adjusting coolant flow.
  • Review work orders, specifications, or instructions to determine materials, ingredients, procedures, components, settings, and adjustments for extruding, forming, pressing, or compacting machines.
  • Select and install machine components such as dies, molds, and cutters, according to specifications, using hand tools and measuring devices.
  • Record and maintain production data such as meter readings, and quantities, types, and dimensions of materials produced.
  • Notify supervisors when extruded filaments fail to meet standards.
  • Synchronize speeds of sections of machines when producing products involving several steps or processes.
  • Feed products into machines by hand or conveyor.
  • Clear jams, and remove defective or substandard materials or products.
  • Move materials, supplies, components, and finished products between storage and work areas, using work aids such as racks, hoists, and handtrucks.
  • Swab molds with solutions to prevent products from sticking.
  • Complete work tickets, and place them with products.
  • Activate machines to shape or form products such as candy bars, light bulbs, balloons, or insulation panels.
  • Remove molds, mold components, and feeder tubes from machinery after production is complete.
  • Remove materials or products from molds or from extruding, forming, pressing, or compacting machines, and stack or store them for additional processing.
  • Measure, mix, cut, shape, soften, and join materials and ingredients such as powder, cornmeal, or rubber in order to prepare them for machine processing.
  • Send product samples to laboratories for analysis.
  • Thread extruded strips through water tanks and hold-down bars, or attach strands to wires and draw them through tubes.
  • Ignite burners to preheat products, or use torches to apply heat.
  • Clean dies, arbors, compression chambers, and molds, using swabs, sponges, or air hoses.
  • Disassemble equipment to repair it or to replace parts such as nozzles, punches, and filters.
  • Pour, scoop, or dump specified ingredients, metal assemblies, or mixtures into sections of machine prior to starting machines.
  • Install, align, and adjust neck rings, press plungers, and feeder tubes.
  • Couple air and gas lines to machines to maintain plasticity of material and to regulate solidification of final products.
  • Measure arbors and dies to verify sizes specified on work tickets.

Knowledge

Production and Processing
Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
Mechanical
Knowledge of machines and tools, including their designs, uses, repair, and maintenance.
Administration and Management
Knowledge of business and management principles involved in strategic planning, resource allocation, human resources modeling, leadership technique, production methods, and coordination of people and resources.
English Language
Knowledge of the structure and content of the English language including the meaning and spelling of words, rules of composition, and grammar.
Education and Training
Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.
Mathematics
Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Skills

Operation Monitoring
Watching gauges, dials, or other indicators to make sure a machine is working properly.
Operation and Control
Controlling operations of equipment or systems.
Monitoring
Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.
Active Listening
Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.
Reading Comprehension
Understanding written sentences and paragraphs in work related documents.
Speaking
Talking to others to convey information effectively.
Critical Thinking
Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.

Abilities

Rate Control
The ability to time your movements or the movement of a piece of equipment in anticipation of changes in the speed and/or direction of a moving object or scene.
Visualization
The ability to imagine how something will look after it is moved around or when its parts are moved or rearranged.
Perceptual Speed
The ability to quickly and accurately compare similarities and differences among sets of letters, numbers, objects, pictures, or patterns. The things to be compared may be presented at the same time or one after the other. This ability also includes comparing a presented object with a remembered object.
Reaction Time
The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.
Arm-Hand Steadiness
The ability to keep your hand and arm steady while moving your arm or while holding your arm and hand in one position.
Far Vision
The ability to see details at a distance.
Auditory Attention
The ability to focus on a single source of sound in the presence of other distracting sounds.
Manual Dexterity
The ability to quickly move your hand, your hand together with your arm, or your two hands to grasp, manipulate, or assemble objects.

Work Activities

Handling and Moving Objects
Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.
Controlling Machines and Processes
Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).
Identifying Objects, Actions, and Events
Identifying information by categorizing, estimating, recognizing differences or similarities, and detecting changes in circumstances or events.
Performing General Physical Activities
Performing physical activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling of materials.
Getting Information
Observing, receiving, and otherwise obtaining information from all relevant sources.
Communicating with Supervisors, Peers, or Subordinates
Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.
Monitor Processes, Materials, or Surroundings
Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.
Inspecting Equipment, Structures, or Material
Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.

Work Context

Wear Common Protective or Safety Equipment such as Safety Shoes, Glasses, Gloves, Hearing Protection, Hard Hats, or Life Jackets
How much does this job require wearing common protective or safety equipment such as safety shoes, glasses, gloves, hard hats or life jackets?
Exposed to Contaminants
How often does this job require working exposed to contaminants (such as pollutants, gases, dust or odors)?
Spend Time Standing
How much does this job require standing?
Pace Determined by Speed of Equipment
How important is it to this job that the pace is determined by the speed of equipment or machinery? (This does not refer to keeping busy at all times on this job.)
Frequency of Decision Making
How frequently is the worker required to make decisions that affect other people, the financial resources, and/or the image and reputation of the organization?
Importance of Being Exact or Accurate
How important is being very exact or highly accurate in performing this job?
Face-to-Face Discussions
How often do you have to have face-to-face discussions with individuals or teams in this job?
Work With Work Group or Team
How important is it to work with others in a group or team in this job?
Spend Time Using Your Hands to Handle, Control, or Feel Objects, Tools, or Controls
How much does this job require using your hands to handle, control, or feel objects, tools or controls?
Spend Time Making Repetitive Motions
How much does this job require making repetitive motions?

Interests

Realistic
Realistic occupations frequently involve work activities that include practical, hands-on problems and solutions. They often deal with plants, animals, and real-world materials like wood, tools, and machinery. Many of the occupations require working outside, and do not involve a lot of paperwork or working closely with others.
Conventional
Conventional occupations frequently involve following set procedures and routines. These occupations can include working with data and details more than with ideas. Usually there is a clear line of authority to follow.
Investigative
Investigative occupations frequently involve working with ideas, and require an extensive amount of thinking. These occupations can involve searching for facts and figuring out problems mentally.
Enterprising
Enterprising occupations frequently involve starting up and carrying out projects. These occupations can involve leading people and making many decisions. Sometimes they require risk taking and often deal with business.
Artistic
Artistic occupations frequently involve working with forms, designs and patterns. They often require self-expression and the work can be done without following a clear set of rules.
Social
Social occupations frequently involve working with, communicating with, and teaching people. These occupations often involve helping or providing service to others.

Work Style

Dependability
Job requires being reliable, responsible, and dependable, and fulfilling obligations.
Attention to Detail
Job requires being careful about detail and thorough in completing work tasks.
Cooperation
Job requires being pleasant with others on the job and displaying a good-natured, cooperative attitude.
Independence
Job requires developing one's own ways of doing things, guiding oneself with little or no supervision, and depending on oneself to get things done.
Adaptability/Flexibility
Job requires being open to change (positive or negative) and to considerable variety in the workplace.
Stress Tolerance
Job requires accepting criticism and dealing calmly and effectively with high stress situations.
Self Control
Job requires maintaining composure, keeping emotions in check, controlling anger, and avoiding aggressive behavior, even in very difficult situations.
Initiative
Job requires a willingness to take on responsibilities and challenges.
Integrity
Job requires being honest and ethical.
Analytical Thinking
Job requires analyzing information and using logic to address work-related issues and problems.

Work Values

Support
Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.
Independence
Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.
Relationships
Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.
Achievement
Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.
Working Conditions
Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.
Recognition
Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.

Lay Titles

Abrasive Wheel Molder
Acoustical Tile Patternmaker
Air Bag Curer
Alfalfa Dehydrator Operator
Arch Cushion Press Operator
Artificial Log Machine Operator
Automatic Lump Making Machine Tender
Bag Bailer
Bag Builder
Bailer
Bailing Machine Operator
Baler
Baler Operator
Baling Machine Operator
Bark Press Operator
Belt Press Operator
Block Maker
Block Making Machine Operator
Block Press Operator
Blow Molding Machine Operator
Bottle Machine Operator
Bowling Ball Molder
Brick and Tile Making Machine Operator
Brick and Tile Making Machine Set Up Operator
Brick or Block Maker
Briquette Maker
Briquette Operator
Briquetter Operator
Briquetting Machine Operator
Broom Builder
Broom Bundler
Buckle Frame Shaper
Butt Maker
Cake Former
Cake Press Operator
Calender Operator
Calender Roll Press Operator
Candle Extrusion Machine Operator
Candle Molder
Candy Depositing Machine Operator
Carbon Dioxide Operator
Casting Machine Operator
Casting Operator
Casting Room Operator
Cement Block Maker
Center Machine Operator
Center Machine Set-Up Operator
Chalk Extruding Machine Operator
Chalk Machine Operator
Chalk Molding Machine Operator
Cigar Making Machine Operator
Cigarette Book Maker
Cigarette Filter Making Machine Operator
Cigarette Machine Operator
Cigarette Maker
Cigarette Making Machine Operator
Cigarette Roller
Cigarette Stamper
Cinder Block Maker
Clay Caster
Clay Press Operator
Combine Operator
Combining Machine Operator
Compacting Machine Operator/Tender
Compress Machine Operator
Compressor
Compressor Operator
Concrete Block Maker
Concrete Block Molder
Concrete Pipe Making Machine Operator
Confectionery Drops Machine Operator
Core Extruder
Core Shaper
Cork Molder
Corn Press Operator

National Wages and Employment Info

Median Wages (2008):
$15.05 hourly, $31,310 annual.
Employment (2008):
68,080 employees