Furnace, Kiln, Oven, Drier, and Kettle Operators and Tenders

Description

Operate or tend heating equipment other than basic metal, plastic, or food processing equipment. Includes activities, such as annealing glass, drying lumber, curing rubber, removing moisture from materials, or boiling soap.

Tasks

  • Weigh or measure specified amounts of ingredients or materials for processing, using devices such as scales and calipers.
  • Press and adjust controls in order to activate, set, and regulate equipment according to specifications.
  • Monitor equipment operation, gauges, and panel lights in order to detect deviations from standards.
  • Read and interpret work orders and instructions in order to determine work assignments, process specifications, and production schedules.
  • Record gauge readings, test results, and shift production in log books.
  • Confer with supervisors or other equipment operators in order to report equipment malfunctions or to resolve production problems.
  • Examine or test samples of processed substances, or collect samples for laboratory testing, in order to ensure conformance to specifications.
  • Clean, lubricate, and adjust equipment, using scrapers, solvents, air hoses, oil, and hand tools.
  • Transport materials and products to and from work areas, manually or using carts, handtrucks, or hoists.
  • Stop equipment and clear blockages or jams, using fingers, wire, or hand tools.
  • Remove products from equipment, manually or using hoists, and prepare them for storage, shipment, or additional processing.
  • Calculate amounts of materials to be loaded into furnaces, adjusting amounts as necessary for specific conditions.
  • Feed fuel, such as coal and coke, into fireboxes or onto conveyors, and remove ashes from furnaces, using shovels and buckets.
  • Melt or refine metal before casting, calculating required temperatures; and observe metal color and adjust controls as necessary in order to maintain required temperatures.
  • Replace worn or defective equipment parts, using hand tools.
  • Load equipment receptacles or conveyors with material to be processed, by hand or using hoists.
  • Sprinkle chemicals on the surface of molten metal in order to bring impurities to surface and remove impurities, using strainers.
  • Direct crane operators and crew members to load vessels with materials to be processed.

Knowledge

Production and Processing
Knowledge of raw materials, production processes, quality control, costs, and other techniques for maximizing the effective manufacture and distribution of goods.
Mechanical
Knowledge of machines and tools, including their designs, uses, repair, and maintenance.
Education and Training
Knowledge of principles and methods for curriculum and training design, teaching and instruction for individuals and groups, and the measurement of training effects.
Public Safety and Security
Knowledge of relevant equipment, policies, procedures, and strategies to promote effective local, state, or national security operations for the protection of people, data, property, and institutions.
Engineering and Technology
Knowledge of the practical application of engineering science and technology. This includes applying principles, techniques, procedures, and equipment to the design and production of various goods and services.
Mathematics
Knowledge of arithmetic, algebra, geometry, calculus, statistics, and their applications.

Skills

Operation Monitoring
Watching gauges, dials, or other indicators to make sure a machine is working properly.
Operation and Control
Controlling operations of equipment or systems.
Reading Comprehension
Understanding written sentences and paragraphs in work related documents.
Monitoring
Monitoring/Assessing performance of yourself, other individuals, or organizations to make improvements or take corrective action.
Active Listening
Giving full attention to what other people are saying, taking time to understand the points being made, asking questions as appropriate, and not interrupting at inappropriate times.
Speaking
Talking to others to convey information effectively.
Critical Thinking
Using logic and reasoning to identify the strengths and weaknesses of alternative solutions, conclusions or approaches to problems.

Abilities

Oral Comprehension
The ability to listen to and understand information and ideas presented through spoken words and sentences.
Oral Expression
The ability to communicate information and ideas in speaking so others will understand.
Near Vision
The ability to see details at close range (within a few feet of the observer).
Selective Attention
The ability to concentrate on a task over a period of time without being distracted.
Problem Sensitivity
The ability to tell when something is wrong or is likely to go wrong. It does not involve solving the problem, only recognizing there is a problem.
Perceptual Speed
The ability to quickly and accurately compare similarities and differences among sets of letters, numbers, objects, pictures, or patterns. The things to be compared may be presented at the same time or one after the other. This ability also includes comparing a presented object with a remembered object.
Control Precision
The ability to quickly and repeatedly adjust the controls of a machine or a vehicle to exact positions.
Reaction Time
The ability to quickly respond (with the hand, finger, or foot) to a signal (sound, light, picture) when it appears.
Extent Flexibility
The ability to bend, stretch, twist, or reach with your body, arms, and/or legs.

Work Activities

Handling and Moving Objects
Using hands and arms in handling, installing, positioning, and moving materials, and manipulating things.
Performing General Physical Activities
Performing physical activities that require considerable use of your arms and legs and moving your whole body, such as climbing, lifting, balancing, walking, stooping, and handling of materials.
Controlling Machines and Processes
Using either control mechanisms or direct physical activity to operate machines or processes (not including computers or vehicles).
Communicating with Supervisors, Peers, or Subordinates
Providing information to supervisors, co-workers, and subordinates by telephone, in written form, e-mail, or in person.
Documenting/Recording Information
Entering, transcribing, recording, storing, or maintaining information in written or electronic/magnetic form.
Inspecting Equipment, Structures, or Material
Inspecting equipment, structures, or materials to identify the cause of errors or other problems or defects.
Monitor Processes, Materials, or Surroundings
Monitoring and reviewing information from materials, events, or the environment, to detect or assess problems.

Work Context

Wear Common Protective or Safety Equipment such as Safety Shoes, Glasses, Gloves, Hearing Protection, Hard Hats, or Life Jackets
How much does this job require wearing common protective or safety equipment such as safety shoes, glasses, gloves, hard hats or life jackets?
Sounds, Noise Levels Are Distracting or Uncomfortable
How often does this job require working exposed to sounds and noise levels that are distracting or uncomfortable?
Exposed to Hazardous Equipment
How often does this job require exposure to hazardous equipment?
Exposed to Hazardous Conditions
How often does this job require exposure to hazardous conditions?
In an Open Vehicle or Equipment
How often does this job require working in an open vehicle or equipment (e.g., tractor)?
Exposed to High Places
How often does this job require exposure to high places?
Exposed to Contaminants
How often does this job require working exposed to contaminants (such as pollutants, gases, dust or odors)?
Responsible for Others' Health and Safety
How much responsibility is there for the health and safety of others in this job?
Very Hot or Cold Temperatures
How often does this job require working in very hot (above 90 F degrees) or very cold (below 32 F degrees) temperatures?
Spend Time Using Your Hands to Handle, Control, or Feel Objects, Tools, or Controls
How much does this job require using your hands to handle, control, or feel objects, tools or controls?

Interests

Realistic
Realistic occupations frequently involve work activities that include practical, hands-on problems and solutions. They often deal with plants, animals, and real-world materials like wood, tools, and machinery. Many of the occupations require working outside, and do not involve a lot of paperwork or working closely with others.
Conventional
Conventional occupations frequently involve following set procedures and routines. These occupations can include working with data and details more than with ideas. Usually there is a clear line of authority to follow.
Investigative
Investigative occupations frequently involve working with ideas, and require an extensive amount of thinking. These occupations can involve searching for facts and figuring out problems mentally.
Enterprising
Enterprising occupations frequently involve starting up and carrying out projects. These occupations can involve leading people and making many decisions. Sometimes they require risk taking and often deal with business.
Artistic
Artistic occupations frequently involve working with forms, designs and patterns. They often require self-expression and the work can be done without following a clear set of rules.
Social
Social occupations frequently involve working with, communicating with, and teaching people. These occupations often involve helping or providing service to others.

Work Style

Dependability
Job requires being reliable, responsible, and dependable, and fulfilling obligations.
Attention to Detail
Job requires being careful about detail and thorough in completing work tasks.
Independence
Job requires developing one's own ways of doing things, guiding oneself with little or no supervision, and depending on oneself to get things done.
Cooperation
Job requires being pleasant with others on the job and displaying a good-natured, cooperative attitude.
Adaptability/Flexibility
Job requires being open to change (positive or negative) and to considerable variety in the workplace.
Integrity
Job requires being honest and ethical.
Leadership
Job requires a willingness to lead, take charge, and offer opinions and direction.
Self Control
Job requires maintaining composure, keeping emotions in check, controlling anger, and avoiding aggressive behavior, even in very difficult situations.
Initiative
Job requires a willingness to take on responsibilities and challenges.
Persistence
Job requires persistence in the face of obstacles.

Work Values

Support
Occupations that satisfy this work value offer supportive management that stands behind employees. Corresponding needs are Company Policies, Supervision: Human Relations and Supervision: Technical.
Independence
Occupations that satisfy this work value allow employees to work on their own and make decisions. Corresponding needs are Creativity, Responsibility and Autonomy.
Relationships
Occupations that satisfy this work value allow employees to provide service to others and work with co-workers in a friendly non-competitive environment. Corresponding needs are Co-workers, Moral Values and Social Service.
Working Conditions
Occupations that satisfy this work value offer job security and good working conditions. Corresponding needs are Activity, Compensation, Independence, Security, Variety and Working Conditions.
Achievement
Occupations that satisfy this work value are results oriented and allow employees to use their strongest abilities, giving them a feeling of accomplishment. Corresponding needs are Ability Utilization and Achievement.
Recognition
Occupations that satisfy this work value offer advancement, potential for leadership, and are often considered prestigious. Corresponding needs are Advancement, Authority, Recognition and Social Status.

Lay Titles

Acid Maker
Ager Operator
Annealer
Autoclave Operator
Automated Process Operator
Back Tender
Backing-in Machine Tender
Baker
Ballman
Base Draw Operator
Batch and Furnace Operator
Beehive Kiln Charcoal Burner
Black Ash Burner Operator
Black Mill Operator
Boiler
Boiler Control Room Operator
Boiler Operator
Bone Char Kiln Tender
Bone Drier Operator
Brick Baker
Brick Burner
Briquetting Machine Operator
Burner
Burner Tender
Burning Plant Operator
Calcine Furnace Tender
Calciner Operator
Carbon Furnace Operator
Centrifugal Drier Operator
Channel Process Plant Operator
Charcoal Burner
Charcoal Kiln Burner
Chemical Operator
Clay Burner
Clay Roaster
Cloth Drier
Clothespin Drier Operator
Coal Drier Operator
Coke Burner
Coke Production Heater
Conditioner Tumbler Operator
Continuous Linter-Drier Operator
Control Operator
Cook
Cooker Tender
Core Oven Tender
Cupola Man
Cupola Operator, Insulation
Cupola Worker
Curing Oven Attendant
Curing Oven Tender
Debubblizer
Drier
Drier Feeder
Drier Operator
Drier Tender
Drum Drier Operator
Dry Box Operator
Dry Kiln Operator
Dry Mill Operator
Dry-Cans Operator
Dry-House Attendant
Drying Machine Tender
Drying Room Attendant
Drying Tumbler Operator
Drying Tunnel Operator
Drying Unit Felting Machine Operator
Enamel Burner
Evaporator Operator
Fireman
Firepot Operator and Tender
Firer
Firer Helper
Flame Degreaser
Flash Drier Operator

National Wages and Employment Info

Median Wages (2008):
$17.08 hourly, $35,530 annual.
Employment (2008):
20,140 employees